Iron casting

Molding equipment

Provides all types of complete molding lines for foundries. There are several casting processes depending on the foundry conditions, size and quantity of castings to be produced.

Green sand process : Green sand casting systems are traditional processes for producing castings. This process can be carried out by manual floor operation, semi-automatic by molding machines and fully automatic molding lines. It is mainly used for cast iron, ductile iron castings. It is suitable for mass production medium and small size castings.

Linked sand process : Bonded sand process consists of no-bake resin sand casting and shell casting systems. The no-bake sand casting process is primarily used for large castings with low production levels.

Sand process no bound: Unbound sand process consists of vacuum casting and lost foam casting process. The foundry can achieve very good surface quality for castings. Vacuum casting is best suited for large castings. The lost foam process is suitable for medium to small production and different types of castings. One advantage for both processes is that the system does not need to return sand, as it contains no bonding material.

Ceramic process: The ceramic process is called investment or investment casting. The molds are prepared with wax material and covered with ceramic sand and zirconia. The molten metal is poured into ceramic-lined molds. This process is mainly used to produce required steel casting parts with small size and high precision.

Bottle Pallet Cars</p >

We supply bottles and pallet carts for automatic molding lines and semi-automatic molding lines automatic. The bottles and pallet wagons are machined by a CNC machine with high precision. Dimensions are strictly controlled by CMM. Our bottles can be manufactured by casting or construction welding. Standard designs mainly for Kunkel Wagner, HWS, DISA automatic horizontal molding lines and specially designed flasks for all types of molding processes are available.

Sand systemsBasic shooters

The IMAXS MACHINE Mold Manipulator is designed to manipulate, roll and close molds. The tilt can be operated manually or by hydraulic motor. Closing (tightening) is done by hydraulic cylinder. The units install easily on an existing hoist, monorail or overhead crane. The equipment is available for use on molds with vials as well as molds without vials (without cake).

Basic shooters

We supply sprue and cold box shooters to foundries. For detailed information, please contact us.

Cold Box Core shooters : Cold box core shooters are available for different capacities. The main shooters operate a vertical, horizontal or universal separation (four sides); depending on the main parts. The machines have a built-in gas generator for the amine.

Shell Core shooters: Shell core guns are used to make hollow cores. Base boxes rotate 180 & deg; after shooting to drain the sand from the core box. Heating is optional with gas or electric.

Auto Grinding Machines

Automatic arm grinding machine Oscillating: Swing arm CNC grinding machine is used to remove crowns and casting scars by rotating grinding tools, such as engine block, motor head, gearbox, gear case. differential, caliper, spindle, crankshaft, camshaft, manifold, pump body, valve body, rotor, housing etc. Suitable for mass production of castings.

Drum disc milling machine: The milling machine is a special equipment for cutting the casting riser, and mainly used in rotating castings; especially in brake disc, compression disc, brake drum, wheel hub, steering wheel etc. The machine is controlled by CNC system, adapts automatic molding interchange system. The machine has high processing efficiency and is suitable for milling mass production of casting parts.

Oven spare parts

We supply a wide range of spare parts for induction ovens such as: thyristors, diodes, heatsinks, capacitors, resistors, circuit breakers, inverter expansion boards, main control boards etc.

Thyristor / Diodes: Our products include phase control thyristors, fast cut-off thyristors and rectifier diodes, with chip diameters ranging from 0.5 inch to 5 inch. The output current range is 200A to 8500A and the reverse voltage range of capsule devices is 400V to 6500V.

Capacitors: Capacitors are mainly used for electric induction heating systems to improve the power factor and circuit characteristics; consists of two electrodes made of conductors close together and mutually insulated from the storage charge and the electrical device.

Planks:We have different boards to control electric ovens.